The RA-V4, a rotary washing machine
The ST0, a depyrogenation tunnel
It is designed to handle up to 200ml vials with minimal format changes and production speeds up to 200 vials/min, according to vial size and filling volume.
One of the major challenges was the design of the PVFCM50, as Steriline took into consideration the newest filling process requirements which were in-line transport and small width, reduced volume to be monitored and sterilized, and the need for operators to be able to access any part of the machine.
The line included the continuous monitoring of viable and non-viable particles as well as a 100% In Process Control (IPC) of the weight, and a checkweighing system with feedback to the powder filling station. The stoppering process is performed by a vacuum-assisted Pick & Place system while the capping is performed by a rotary blade system. A sensor detects stopper and cap presence and, consequently, the machine rejects all un-stoppered vials as we
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