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UltraFlex is a leading manufacturer of advanced, digitally-controlled induction heaters. For this test scenario, which involved soldering RF cable to brass rivets for an antenna that boosts signal, UltraFlex engineers selected an induction heater from UltraHeat SM series as the most efficient and cost-effective choice. UltraHeat SM are compact 5 kW induction heating systems which operate with either a water-cooled or air-cooled remote heat station. They feature adaptive digital phase control providing efficient operation in a wide frequency range, are easy to maintain and service. The aluminu...

Examining the parameters of the induction brazing process, UltraFlex engineers considered the UBraze hand-held brazing gun and a 15 kW induction power supply as most appropriate for this brazing scenario. UBraze is a mobile induction heating solution that can be used as a hand-held unit or can be integrated with a robotic arm for automated production lines. The durable assembly has an easy-hold grip, and a handle at the top of the unit to maximize stability. It is ideal for induction brazing of small tubes and successfully replaces open flame brazing options by providing focused heat into the...

In this test scenario, the customer who was operating in the Fasteners industry required that two carbon steel threaded rods having 19" (482.6mm) length and 0.975" (24.7 mm) OD be heated at 148°C (300°F), achieving a heat length of 3.5" (88.9mm). UltraFlex Lab engineers considered UltraFlex induction heater from the UltraHeat SM series to be most appropriate for this heating scenario. UltraHeat SM is a compact 5kW induction heating system that operates with either a water-cooled or air-cooled remote heat station. It can be easily tuned to different loads and coils. To ensure repeatability ...