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UltraFlex performing induction annealing in less than 1 second at 1900°F (1037°C)

UltraFlex performing induction annealing in less than 1 second at 1900°F (1037°C)
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UltraFlex demonstrating 30-second, fast and clean induction soldering of RF cable to brass rivets

UltraFlex is a leading manufacturer of advanced, digitally-controlled induction heaters. For this test scenario, which involved soldering RF cable to brass rivets for an antenna that boosts signal, UltraFlex engineers selected an induction heater from UltraHeat SM series as the most efficient and cost-effective choice. UltraHeat SM are compact 5 kW induction heating systems which operate with either a water-cooled or air-cooled remote heat station. They feature adaptive digital phase control providing efficient operation in a wide frequency range, are easy to maintain and service. The aluminum cups of the antenna assembly to be soldered were very light and had be well secured during the soldering process, to prevent displacement due to Lorenz force. A key requirement was to achieve a smooth and clean solder joint on both the inside and outside of the joint. Preform solder ring was used for the top joint, while the bottom one required hand-fed alloy due to proximity constraints.

UltraFlex performing simultaneous induction brazing for copper and brass assemblies within 12 sec

UltraFlex performing simultaneous induction brazing for copper and brass assemblies within 12 sec
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UltraFlex induction brazing copper and brass fittings at 1300 °F (704°C) in 20 sec

Examining the parameters of the induction brazing process, UltraFlex engineers considered the UBraze hand-held brazing gun and a 15 kW induction power supply as most appropriate for this brazing scenario. UBraze is a mobile induction heating solution that can be used as a hand-held unit or can be integrated with a robotic arm for automated production lines. The durable assembly has an easy-hold grip, and a handle at the top of the unit to maximize stability. It is ideal for induction brazing of small tubes and successfully replaces open flame brazing options by providing focused heat into the desired area. The induction brazing process for this assembly required a target temperature of 1300 °F(704°C), with manual feeding of the alloy during the brazing process since the high silver composition of the alloy did not allow to use a preform ring. At power of 10 kW, the target brazing temperature was reached and the brazing process completed within 20 seconds, which was far less than

UltraFlex induction soldering assembly for an electronics manufacturer within mere 3 sec

UltraFlex induction soldering assembly for an electronics manufacturer within mere 3 sec
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