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Abstract Wire arc additive manufacturing (WAAM) is a promising alternative to laser-powder based additive manufacturing for fabricating large metallic components due to its high productivity and low cost. The high heat input of the arc welding process causes significant thermal stresses resulting in large distortion of the components. Finite element methods are widely used to analysis arc welding and additive manufacturing process, while the commonly used Gaussian or Double ellipsoid volumetric heat source model requires a large number of mesh points suffering from computational expensive and...

Abstract To simulate closed-loop multibody systems in effective and accurate way, the semi-recursive formulations can be used together with optimal numerical integrators. Although numerous contributions have been reported in this field, there still exists a demand to improve the computation efficiency for the faster-than-real-time simulation and hardware-in-the-loop control applications. This paper presents an iterative refinement algorithm to accelerate the numerical integration process of a semi-recursive multibody formulation. By reusing the constraint Jacobian matrix factorization and gen...