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A mature side. Of the project can move from the drawing board to the finished products with remarkable drug and 3 dimensional printed material and labor and energy as they turn out. And allows goods to be produced in lower quantities for more authors closer to the point of consumption. Technology could have the power to revolutionize the flow of goods and the scope of product market. It is disruptive for destroying the old production methods that were used for decades. And now are supposed to use 3 d. Printing money and right. Now it looks set to become a technology that might even in. Germany to come back. Balance quite spec district is home to a Company Called big rep which makes an arch scale sleazy primitives. Engineered steffen by a founded the company in 2014 now its 90 employees work in International Teams to design and manufacture 3 d. Printers for industrial clients of them and move them on yet and one for. The printing is done with plastic for example to manufacture cladding for houses that regulates the inside temperature based on how high the sun. Does it up and. Made of was of how this will be a part of a facade thats 10 by 20 meters and. The great thing about this cladding is that it reflects sunlight in summer and lots in sunlight during winter which creates a pleasant climate. Big rat also makes spare parts. By this is a head rest for passenger train seats just. Before if the head rest is missing or broken people are going to be uncomfortable but we can supply a new frame was one thing the. Big repost designed to headrest prototype and this testing it for German Railway company. The print piles thin layers of material on top of each other in this case melted plastic filament the process is known as Additive Manufacturing. Builds up objects instead of carving them out of a block. The printing is based on computer models they could be scans of spare parts or entirely new products like the electric motorcycle here the big red team is building a prototype of the measure cycle to go on display 2 weeks later at the forum next trade fair in frankfurt. Still have a lot of work to do before the form next we have to get the printers ready and print out lots of parts. Almost all the bikes parts have come out of the printer including the elastic tires the frame and the lights. Many components consist of biodegradable plastic made from corn starch. The team needed just 12 weeks to get from the preliminary design sketches to the finished prototype but theyre still working out a few bugs. The engineers spent a year to careen with in the printers and now the machines can be installed in a production line and controlled automatically thats an important step towards mass production. So far 3 d. Printing has been used mainly for one off project. Just. By the great thing about 3 d. Printing is that we can create parts that used to seem impossible within the game it has to classical Manufacturing Processes simply could not work with certain complex geometry and see such as a furniture in. This gripping device for bro books which is based on the design of the human finger. The device is outfitted with flexible that provide and grip. The fussin thats only i thought of and does the fascinating thing is that our Creative Process is completely digital. Engineers can sit down at the computer and just design something. And their imagination is no longer limited by classical production methods such as sawing or milling or didnt need so much was ignored a phrase and. This revolutionary new concept may well improves the ways that industry designs manufacture and transport its products. And she cargo is home to a number of new High Tech Companies including foster radius they print components that are precise enough for use in the Mechanical Engineering industry. Radius often uses plastic resin which allow faster printing. The process looks like something out of a Science Fiction film the metal foot dips into the rest insulation. The components solidify on the bottom as by magic no molds a need to like this inside the solution. Ensure the timely certain parts harden and take up this process make the product lighter and also use fewer rule materials the companys cofounder and c. E. O. Is a recipe fast radiuses working with Logistics Company u. B. S. To completely rethink the concept of supply chains out of manufacture will have a profound impact on how Global Supply chains work we call it the 4th modality of logistics in fact i what we mean is that through Human History we have moved parts in 3 ways by ground by air and by sea and now we have a 4th mode of transportation and that is moving parts by the internet at the speed of wireless. Digital production offers a tremendous freedom to potential clients a global 3 d. Printing that to a comparable products more efficiently transport shorter and there are no huge specialized training. These days 3 d. Printers can make just about anything and robots automatically supervise the assembly line. For these machines can print single pieces or entire series of products 24 hours a day. But so far 3 d. Printing accounts for only a small percentage of Global Manufacturing sales which now total about 12 trillion dollars revenues for the 3 d. Printing industry and 2017 were only about 7000000000. 00 over the next 10 years sales are expected to reach 100000000000. 00. But a lot of spare parts and they are made by 3 d. Printers. Companies can simply scan and stool the components instead of keeping them for years in warehouses and they can print new parts whenever they need them. How many data points to read yet from this part from each scan its in the millions of points that were gathering. And you know for a part like this 1000000 the point is is a little redundant so what happens is the computer itself notices redundancies points break and simplified and then throws away hundreds of thousands of points. The scans are stored in a digital facility and can be printed at any time the company save money because they dont have to keep lots of products in big warehouses and their machines last longer because spare parts are always available. One of our clients is an aerospace quiet very had need for a critical tool for repair normally it would have taken them 48. 00 days to have a tour fabricated in a conventional methods instead they ordered a part from our virtual warehouse and we made the parts certify the part and delivered it halfway around the world within 48 hours or its often faster to print a component part than it is to build it from scratch in future this will likely be done on site this situation threatens to transform the way that Logistics Companies like u. P. S. Do business it would eliminate lengthy transport routes or warehouses for custom a spare parts thats why u. P. S. Has teamed up with fast radio to Start Building a Global Network of 3 d. Print service providers. You know. You know allows goods to be produced in lower quantities more often closer to the point of consumption thats going to radically change the supply chain and u. P. S. Has to be able to trade with it in the end so thats why were investing in this in this area because we want to be part of this evolving ecosystem many products will no longer be mass produced theyll be printed individually to meet the specific needs of clients that will help to eliminate over production and long transport. 3 d. Production also office and number of other advantages. If youre a producer who are. An audience of one so accustomed to or customary or a custom or thought ik those are not going to be produced a massive factories going to be much more economical to produce those using 3 d. Printing and so but all of those materials still need to get to the 3 d. Manufacturer and instead of you know shipping out you know thousands of things and balk youre going to have thousands of individual shipments so to a company like u. P. S. Thats very good it might be good for u. P. S. But less so for traffic and the environment it means more trucks delivering more products and emitting more pollution an effect weve already seen with the rise of Online Shopping and there are other risks for example how can Printing Companies prevent the manufacture of illegal weapons. What were doing we make sure we strain every company that were making parts for to ensure that theyre not making on regulated firearms yeah theyre doing. That criminals will always find ways to get the weapons they want homemade firearms and nothing new but todays high quality 3 d. Printing materials can withstand extreme pressure and heat so they could be to make weapons. And 2013 some israeli reporters used as 3 d. Printed to make a handgun and then tested it. Just about a headshot well below minutes. Later the reporters smuggled the gun into the Israeli Parliament building in jerusalem. All. The gun had a metal firing pin but security devices failed to detect it. Israeli Prime Minister Binyamin Netanyahu was attending a ceremony in the building the reporter who had the 3 d. Gun was seated just 10 rows away from him and even pointed the weapon at the Prime Minister netanyahu set off a sleigh to criticize the reporters actions responsible. The hamburg district of fink and badda is home to an air bus factory. The head of the companys emerging Technologies Department is make. This team uses 3 d. Printed prototypes to help improve components. The idea to have had it all had of him for this put in charge to complete Additive Manufacturing definitely has the potential to change the entire value chain and we can do production on site redesign processes and print on demand we can develop completely new products for next generation aircraft because this is where air bus assembles its a 350 passenger jets a key component is now been printed in quantity the door locking shaft. Theyre due to fly in the aircraft later this year. Or division 2 does this component usually consists of 10 parts but the airbus version has just one weve been to graded several functions and reduced the weight there are 2 of these parts per dollar and they make the aircraft might or by 4 kilograms thats a lot in the aviation world theyve got it cuts down on fuel consumption and c o 2 emissions still. Over the 30 year lifespan of an aircraft one less kilogram of weights will save half a 1000000 liters of fuel the a 350. 00 actually has a lot of 3 d. Printed parts. 16. 00 shaft. 20 brackets for the crew cabin compartment. And more than 1000. 00 plastic parts and panels ventilation systems and Electronics Gear their buses even testing prototypes of electrical parts. 3 d. Printing is typically used to build grid structures like this cabin partition wall the printed version uses less material and so its lighter than previous models their lines are always trying to reduce the weight of their planes to save fuel but airbus believes the 3 d. Process could be even more efficient. Because this is the largest component that we can make right now wed like to build bigger ones it took us. A total of 900 hours to produce a complete partition wall and 7 construction chambers that means we had to start up a printer 7 times to produce the 116. 00 parts we. Were not the toilet of but. 900 hours of printing time for just one wall thats a lot of work in future the hope is to print a mold and then cast it again and again right now conventional mass production methods can still produce components like this more quickly and cheaply than 3 d. Can. But that could soon change. The form next Additive Manufacturing trade fair in frankfurt there are some sophisticated examples of 3 d. Technology here like this model of a human body printed in one go. Klaus m. A man advises companies on which 3 d. Production methods might work best for them he says that more and more businesses are making the transition to this technology. Will be used to think the Automotive Industry is now starting to design 3 d. Components for their vehicles so i guess thats good for the environment or northerners because those parts will be produced only on demand and they can be made using powder which can be delivered locally and printed out anywhere in the world where theyre needed all stalky for example these lightweight brake pedals were made by 3 d. Printers and produced a sin they call factory that cuts down on waste and emissions. Yes spahn we typically save 6 tons of c o 2 emissions per kilo compared to conventional methods in this your home this facility in the state of lower saxony will be able to print 3 g. Component parts out of alum minium fully automatically this technology could encourage companies to keep their production facilities in germany instead of exporting them overseas. And yes its a little we can bring those factories back to germany provided that theyre fully automated. And if we can do that will increase the economic value of German Companies supported in those a lot of. The traditional mass production is still innovations could enhance the competitive profile of chairman companies. 3 d. Printing is already well known for its ability to produce complex prototypes. The motorcycle designed and built by big rep was finished in time for the expo but company say that theyll have to do a better job of giving customers what they want. We all know that for 30 years think about it 30 years theres been a promise made through the industrial custom out there what 3 d. Printing can do for them we were talking about speed are we fast enough and printing were talking about precision is that whats coming out of the machine really what we want is a repeat of 0 are we getting the same part over and over again this is what the customer of the industrial customer wants and i think we all agree theres been great disappointment a rounded then that were going to change today thanks to some applications many kinds of 3 d. Printing are still teams to be precise and too expensive but improvements are underway. To new big. Yep printers work up to 10 times faster than the old ones printing speed is the key to making 3 d. Technology more profitable. And carbon fiber materials can make the printout smudgy rable in fact a u. S. Firm called carbon based near San Francisco has teamed up with addie das to make souls football shoes paddy das is a pioneer in the use of 3 d. Technology and its products. The k. Founder and chairman of carbons board joseph de simone invented a process that allows for the mass production of custom made component of his companys partnership with added us is a big step forward no ones ever taking 3 d. Printing to high volume adidas represented a seminal moment i would argue in the history of industry where weve got volumes that now allows to have a cost down curve. Just like injection molding. This process could present a Cost Effective alternative to conventional mass production methods 2 years ago it took more than 2 hours to print a shoe soles like this one now it takes just 30 minutes. This will allow the 3 d. Printing world to go from a 10000000000. 00 prototyping world. To a 300000000000. 00 manufacturing job or not so far thats Just Division the great structure of the 3 d. Shoes so cannot yet be fully customized. And production will not be relocated to germany where it is based the printed sos the shipped to factories in asia where the shoes are assembled. So right now this is not a particularly Sustainable Production model but that could change in future. To the sustainability thats a combination of things one is the materials action. The other one is mitigating supply chains right and having parts on demand or local for local production but it goes well beyond that weve had some breakthroughs now where we can get into bio based feedstocks. Compensate domain the prints with polymer residence that have petroleum so the light sensitive materials enable the company to make products with complex structures to mold lightweight its also working on ways to make the product saying that im. Going to do it all polyurethane sure theyve set targets out in the next 10 years or less to have shoes or we cycle and we have the ability to do it here at the frankfurt trade fair such visions of. Printing sound like a welcome development. But how likely are they to be realized. Economist or pecial to call about promise for the industry. Because my knees are mainly beige and so our hopes for the future but at this point theres not much evidence that more sustainability is really being achieved as you. Picture works at the institute for Ecological Economic Research in berlin the institute of dennis study on whether immobile phone case printed at home in germany is more environmentally friendly than one thats mass produced in asia and found out that theyre about the same. Thats because the lower c o 2 emissions from local 3 d. Printing. By the High Energy Consumption of the printing machines. As we go through this process is neither particularly sustainable nor economical but it can be profitable for some companies under certain conditions you want to Name Companies can generally make money on expensive 3 d. Printing projects only if they can speed up or streamline production still theyll use fewer materials and some products could be recycled even if theyre custom made. Weve come to the reflow recycling company in amsterdam to find out whether 3 d. Printing production really is sustainable about 80 percent of printed products are made of plastic and a mere fraction of them are recyclable or biodegradable this machine a reflow 10 discarded plastic bottle into a plastic filament that can be used for printing the granules come from the bottles the material is suitable for 3 d. Printing and its cheap. Filaments from reflow we use to build the walls of a shop in london that sells fashions made from recyclable materials sustainability is often good for business but not everyone is willing to pay more for these products so reflow sells its recycled filaments at the same price as its competitors whos put out a less stain a bill that. Industry is interesting because basically their consumers are asking for it right in big macroeconomic friend. And industry this will just have to follow for example reflow supplies 3 d. Material to a company that makes sunglasses this would replace an entire block of raw plastic from which the frames and normally melts and that cut down on plastic waste. Recycling technology is already being used in several other countries. In india plastic bottles picked up from garbage dumps can be converted into plastic filaments for 3 d. Printing and those who collect the bottles can some extra income. This technology can help to enhance local value added cycle all over the world converting guarded plastic into useful products. This 3 d. Printing industry is expanding rapidly and growing ever faster and more efficient it will be some time before we see the promise improvement like short supply chain reduction in the production the elimination of warehouses for better parts and the use of recyclable materials in closed loop. Hole that will require a lot of new investment. In. The old. The im going to. Pass their traditions down for centuries the Common People in northwest pakistan. They keep their own face and treat men and women as equals dont live in harmony with nature. But know the modern world. And islam are reaching deeper into their society how will this change the colorful collage culture. In 15 minutes on t w. Bassinets if they dont need to keep a date on the books both for the over rights and home of the force im feeling the full dose receiving that acclaim but. The bottom of the valley is at the last dragon his words as you call it the heart truly is. On. Fire as if some. Cities will sink into the sea. Entire stretches of land will be abandoned. And the water striders. Massive flood waters are supposed to prevent flooding but the only delay the inevitable. Future 66 meters rising sea levels starts june 5th on g. W. Nor even what do they dream of at night. As cleaners they see the face of horror. Their job censoring for the social media industry. In the uk there are thousands of socalled content monitors day for day they scream terrifying images from Online Platforms the restrict job for starvation wage the streaming is enormous. The cleaners or sworn to secrecy they are not allowed to talk about their work. And no one asks how they are doing. Great. I need to stop theres something wrong with. The cleaners shoshone shadow industry starts june 8th on g w. Play. This is day to many news live from birthday and a grim milestone in brazil a country now has the 4th largest corona Virus Outbreak in the world Brazils Health Health Care System is struggling to cope and experts warn the worst is yet to come also on the program like a Political Development in afghanistan as president ashraf ghani and rival abdullah abdullah

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