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An experimental study into the structural behaviour of Directed Energy Deposition-arc or wire arc additively manufactured (DED-arc AM and WAAM, respectively) steel double-lap shear bolted connections is presented. The mechanical properties of the material, which had a nominal yield stress of 420 MPa, were first determined by means of tensile coupon tests. Sixty connection specimens of two different nominal thicknesses and two print layer orientations were then tested to failure. The geometry of the test specimens was determined by 3D laser scanning, while the deformation and strain fields were...

An experimental investigation into the structural performance of wire arc additively manufactured (WAAM) steel single-lap shear bolted connections is presented in this paper. The steel wire had a nominal yield stress of 420 MPa. Sixty specimens of different thicknesses, printing strategies and geometric features including end distances and plate widths were tested and analysed. The shear-out, net section tension fracture, localised tearing and curl-bearing failure modes were observed and discussed, while end-splitting was also evident. Digital image correlation (DIC) was used for detailed moni...

Abstract This paper presents an experimental investigation into the structural behaviour and strength of swage-locking pinned aluminium alloy double-shear connections. It reports the failure modes (shear-out, bearing, block shear and net section failures), ultimate resistances and load-deformation histories. A total of twenty-three tests with four different aluminium alloy grades and various geometric variables, including end distances, edge distances and pin spacings, were carried out. The experimental results were utilized to assess the accuracy of the current American, Australian/New Zeala...